Vertical Ring Die Pellet Machine
개요
In a vertical ring die pellet machine, as the name implies, the ring die is positioned horizontally inside the machine and remains stationary. Unlike horizontal ring die pellet mills, this machine utilizes a vertical feeding method. As the main shaft and rollers rotate, the material is evenly distributed against the inner wall of the surrounding die and extruded through the die holes.
Thanks to its unique vertical feeding method, this equipment is particularly well-suited for processing lightweight biomass raw materials such as wood chips, sawdust, wood shavings, straw, forage grass, rice husks, and palm fiber.
Richi Machinery, a professional pellet machinery manufacturer, currently offers various models of industrial vertical pellet machines with production capacities ranging from 1 to 10 tons per hour. Besides, we can also provide you with a detailed solution tailored to your needs.
기술적 특징
This vertical ring die pellet machine features a unique vertical ring die structure. The core components of the industrial vertical pellet mill include the ring die pressure roller assembly, feeding device, transmission system, automatic lubrication, and cooling system. The quality of the workmanship and design of these components is crucial to the equipment’s high productivity, energy efficiency, and long-term operation.
01
Ring Die and Roller Assembly
Both the ring die and the pressure rollers are made of 42CrMo alloy steel and undergo carburizing and quenching treatments; this significantly enhances their wear resistance, making them ideally suited for processing coarse biomass fibers such as sawdust, wood shavings, rice husks, and palm fibers.
02
기어 구동 시스템
The gearbox delivers high torque, providing the machine with immense extrusion force to ensure material is smoothly pressed into the die holes. Meanwhile, the speed reducer utilizes hardened-tooth-surface gears that have undergone precision grinding, resulting in high load-bearing capacity.
03
지멘스 주동기
A Siemens motor provides a high-quality, stable, and efficient power source. It ensures high production output while maximizing energy efficiency and reducing electricity costs.
04
VFD 피더
A variable-frequency feeding system precisely controls the feed rate, effectively eliminating issues such as material clogging and idling. Additionally, the vertical feeding design prevents material bridging.
05
Lubrication System
A circulating thin-oil lubrication system enables automatic lubrication of bearings and gearbox gears via PLC control.Additionally, the circulating oil flushes out dust or metal debris from the bearings.
06
냉각 시스템
We install an air-cooled extraction system capable of drawing away the hot, moist gases generated during the pelletizing process. In addition, the circulating oil lubrication system can also significantly reduce bearing temperatures, preventing shutdowns caused by overheating.
Technical Specifications
| 모델 | 출력 (kW) | Capacity (T/H) |
| V-MZLH 560A | 90 | 1-1.2 T/H |
| V-MZLH 560B | 160 | 1.5-2 T/H |
| V-MZLH 850A | 220 | 2.5-3 T/H |
| V-MZLH 850B | 280 | 3-4 T/H |
| V-MZLH 928 | 355 | 4-5 T/H |
| V-MZLH 1180 | 630 | 7-10 T/H |
The price of vertical ring die pellet machine varies depending on production capacity and configuration. Generally speaking, the industrial vertical pellet machine price range is $10,000 to $50,000.
RICHI의 기술은 지속적으로 업데이트되고 개선되고 있으므로, 당사는 장비를 지속적으로 업그레이드하고 혁신해 나갈 것입니다. 따라서 구체적인 장비 사양은 실제 견적서에 따릅니다. 당사는 보다 전문적인 맞춤형 설계 및 생산 서비스를 제공해 드리겠습니다. 서비스각 고객에 대한 s.
적합한 원료
Our vertical ring die pellet machine is not picky about raw materials and can process the vast majority of biomass feedstocks. It handles agricultural waste and wood processing scraps with ease; as long as the material’s moisture content and particle size meet the required standards, high-quality finished pellets can be successfully produced.
sawdust
wood shavings
벼짚
옥수수 줄기
사탕수수 찌꺼기
palm kernel shells
쌀겨
branch
옥수수 이삭
헤이
코끼리풀
알팔파
Vertical Biomass Pellet Production Lines of Various Capacities
When setting up a biomass pellet processing operation, a single vertical ring die pellet machine falls far short of meeting production demands; a complete vertical biomass pellet production line is the standard requirement. Below, we present production lines across various capacity specifications along with their corresponding price quotes. As a professional vertical pellet machine manufacturer, we provide comprehensive, one-stop turnkey 서비스s.
1-1.5 T/H Vertical Biomass Pellet Production Line
- Price: $100,000-$200,000
1-1.5 T/H
2-3 t/h Vertical Biomass Pellet Processing Line
- Price: $120,000-$270,000
2-3 T/H
3-4 T/H Vertical Biomass Pellet Manufacturing Line
- Price: $200,000-$400,000
3-4 T/H
6-8 T/H Vertical Biomass Pellet Production Line
- Price: $350,000-$550,000
6-8 T/H
8-10 T/H Vertical Biomass Pellet Processing Line
- Price: $300,000-$800,000
8~10 T/H
10-20 T/H Vertical Biomass Pellet Processing Line
- Price: $500,000-$1,600,000
10-20 T/H
20-40 T/H Vertical Biomass Pellet Manufacturing Line
- Price: $1,000,000-$3,000,000
20-40 T/H
Supporting Equipment
As a professional vertical ring die pellet machine manufacturer , RICHI Machinery not only supplies industrial vertical pellet machines but also provides other auxiliary equipment required for the pellet production process—such as straw bale breakers, crushers, chippers, dryers, coolers, screening machines, packaging machines,conveying machines, cyclones, and more.
Wood Chipper Machine
Wood Hammer Mill
Straw Bale Breaker
Straw Crushing Machine
예세척기
왜 RICH를 선택해야 할까요?
A Professional Vertical Pellet Machine Manufacturer
RICHI 기계 has been dedicated to the R&D and manufacturing of pelletizing machinery for over 30 years, mastering cutting-edge industry technologies and accumulating extensive project experience.
Our vertical ring die pellet machines have obtained numerous international certifications, such as CE, ISO, SGS, and BV. Each machine undergoes rigorous testing before leaving the factory for sale.
As a leading vertical pellet machine manufacturer in the industry, our commitment to you extends far beyond the successful delivery of the equipment. We provide a comprehensive system of after-sales services, the three core components of which are as follows:
1년 보증
We provide a 12-month warranty. Should any malfunction occur during the warranty period, we will dispatch professional engineers to conduct on-site troubleshooting and repairs. Additionally, we will perform regular inspections to ensure the equipment operates reliably.
On-site installation and commissioning
Once the equipment is delivered to the factory, we will dispatch professional engineers to the site for installation and commissioning to ensure proper operation. Additionally, our engineers will provide hands-on guidance to operators regarding equipment operation and routine maintenance.
Long-term supply of spare parts
We offer a comprehensive range of spare parts for vertical pellet machines year-round. Our inventory includes key wear parts—such as bearings, ring dies, and press rollers—ensuring a stable supply and reliable quality.
자주 묻는 질문
Below is a compilation of frequently asked questions from customers regarding the purchase of vertical ring die pellet machines. If you have any questions, please feel free to contact us. Click here to know more RICHI에 대하여.
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Is long-term continuous operation available for the vertical ring die pellet machine?
Certainly. Our vertical ring die pellet machine features a Siemens motor and gear drive system, offering strong load capacity, steady performance and low noise. Additionally, it adopts thin-oil lubrication and air cooling systems to deliver excellent heat dissipation.
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What is the price of an industrial-grade vertical pellet mill?
The price of the equipment is influenced by various factors, such as the product, hardware configuration, and level of automation. Generally, the industrial vertical pellet machine price ranges from approximately $10,000 to $50,000.
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I want to set up a biomass pellet plant. In addition to pellet machine, what other equipment will I need?
In addition to the pelletizing process, a complete vertical biomass pellet production line also comprises a crushing system, drying system, cooling system, screening system, packaging system, conveying system, and dust removal system. As a professional biomass pelletizing machinery manufacturer, we can provide turnkey solutions tailored to your specific production requirements, helping you launch your business with ease.
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Do you provide installation and technical support?
Yes. We provide full technical support including equipment installation guidance, commissioning assistance, operation training, spare parts supply, and long-term after-sales service.
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Why choose us as your vertical pellet machinery manufacturer?
With extensive experience in biomass processing equipment and turnkey engineering, we provide customized biomass pelleting solutions, reliable equipment, professional technical support, and complete project services from design to operation.
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How do the stability and failure rate of the vertical ring die pellet machine compare?
The vertical ring die pellet machine features a design with vertical feeding, a stationary die, and rotating rollers, resulting in reduced vibration and lower noise levels. Additionally, our machine utilizes a gear drive system that offers high load-bearing capacity, supports prolonged and stable continuous operation, and ensures a very low failure rate. (View our 유튜브)
