家禽用飼料生産ライン in Uzbekistan
Modernized and automated poultry feed production line contribute to agricultural development in Uzbekistan.
概要 家禽用飼料生産ライン in Uzbekistan
— リッチ・マシナリー —
概要
The poultry farming industry in Uzbekistan is developing rapidly, leading to a continuously increasing demand for high-quality poultry feed. Abundant local agricultural resources such as corn and wheat provide ample raw materials for feed production.
Within this context, the client plans to construct a 10-15 T/H automated chicken feed production line capable of producing both mash and pellet feed. This project aims to meet the demand for premium feed from the local and surrounding chicken farming industries, thereby promoting the scaling-up and modernization of poultry farming.
- ペレットの直径： 0.5-12 mm chicken feed (covering all stages from chicks to adult chickens)
- Mash Feed: Formulated to meet the nutritional requirements of specific breeding stages
- 原材料： Corn, wheat, sunflower meal, oil/fat, premix, etc.
- Plant Specifications: 35m (L)×20m (W)×25m (H)
- Raw Material Storage: 500-ton silo storage system
10-15 T/H
処理能力（トン／時間）
520 kW
Total Power（kW/Hour）
90 days
設置期間（日）
$350,000
目安価格（米ドル）
Project Background & Market Demand
Uzbekistan, a key agricultural country in Central Asia, has witnessed rapid development in its poultry farming industry in recent years. However, the local feed production capacity is limited, failing to meet the demand for high-quality feed in the farming sector. This project aims to fill this market gap by providing nutritionally balanced and stable-quality poultry feed.
Current Status of Poultry Farming in Uzbekistan
With rising incomes, per capita annual poultry consumption has increased significantly, driving the expansion of the local poultry and livestock farming industry. The number of farms has steadily increased, reaching nearly 50 by 2025. The Uzbek government has also provided strong policy support for poultry farming, further boosting its development. However, local feed production capacity is limited and cannot meet the industry’s demand for high-quality feed, necessitating partial reliance on imports.
Local feed market analysis
The Uzbekistan feed market currently faces the following challenges:
- Small-scale feed production enterprises with outdated technology and equipment.
- Unstable product quality and unbalanced nutritional composition.
- Low production efficiency and high costs.
- Insufficient production capacity to meet the rapidly growing demand from livestock farming.
- Lack of scientific formulation and low feed conversion rate.
This project was conceived in this context, aiming to fill a market gap by building a modern feed production base, providing Uzbekistan’s poultry farming industry with nutritionally balanced and high-quality feed products, while generating substantial returns on investment.
Key Technical Solutions
In designing this Uzbekistan’s poultry feed production solution, our engineers prioritize controlling the client’s investment budget, employing advanced processes and high-performance equipment, and incorporating environmentally friendly design to ensure efficient, stable, and high-quality operation of the production line.
Full Process Flow of Poultry Feed Production Line in Uzbekistan
Uzbekistan 10-15 T/H poultry feed production line project adopts internationally advanced feed production technology to ensure product quality and production efficiency. The production line mainly includes processes such as raw material receiving, crushing, batching & mixing, conditioning, pelletizing, cooling, screening, and finished product packaging.
1
原材料の洗浄:
Newly delivered raw materials (corn, wheat, sorghum, soybean meal, wheat bran, etc.) may contain stones, weeds, metal fragments, or even moldy particles. These can damage equipment or cause animal health problems, so they need to be screened and cleaned.
2
粉砕:
The cleaned raw materials, based on their different characteristics, are fed into a drop-type hammer mill for crushing to an appropriate particle size. This prepares the materials for subsequent nutrient mixing and forming.
3
バッチ処理と混合:
According to the feed formula, all raw materials are precisely weighed and proportioned. The prepared raw materials are poured into a mixer and stirred at high speed to ensure that all raw materials are mixed evenly, preventing animals from being picky eaters and ensuring nutritional balance. At this stage, other feed additives (meat and bone meal, amino acids, fish meal, vitamins, etc.) can also be added to improve the nutritional value of the feed.
4
Conditioning:
The mixed raw materials enter the conditioner through the feeding hopper, where they are thoroughly mixed with steam and water. The process of sterilizing, maturing, and gelatinizing the raw materials is carried out in a high-temperature and high-humidity environment, laying the foundation for subsequent pelletizing.
5
ペレット化:
The conditioned materials are transported via conveying equipment to the feed pellet mill. Through the extrusion action of the rollers and die, they are formed into pellet feed of various specifications. The pellet mill can flexibly adjust die and cutter parameters according to pellet size requirements, ensuring precise control over the final pellet dimensions.
6
冷却:
Freshly made pelleted feed is hot and has a high surface moisture content, so it needs to be cooled to room temperature by a counter-flow cooler to prevent mold growth.
7
Screening:
After cooling, the feed pellet is screened by a vibrating screen to separate qualified pellets, broken pellets, and powder. Qualified pellets enter the finished product warehouse to await packaging, while broken pellets and powder are recycled for secondary processing.
8
Packaging:
The screened, qualified finished feed is transported via conveying equipment to an automatic packing system, where it is weighed and packaged according to preset weights.
Key Equipment of Poultry Feed Production Line in Uzbekistan
This poultry feed production line in Uzbekistan is a high-spec, fully automated line, covering all core processes, with key equipment selected from the industry’s top-tier configurations. All engineered for maximum reliability and return on investment.
| メインマシン | モデル | 用途 |
|---|---|---|
| Drop-Type Hammer Mill | SFPS-66*60 (110 kW) | Crush raw materials into powder |
| Dual-Screw Paddle Mixer | 1000KG/Batch | Mix all ingredients evenly |
| 動物用飼料ペレット製造機 | SZLH-420 (110 kW) | Press raw materials into feed pellets |
| 向流式冷却器 | SKLN-20*20 | Cool down the pellets temperature |
| Pellet Crumbler | SSLG-15*150 | Crush pellets to uniform crumbs |
| 振動スクリーン | SFJZ-100*1C/2C | 完成したペレットの選別 |
| 包装機 | DCS-50FB | Weigh and package the finished pellets |
| Storage Silos | Stainless Silos | Storage raw materials and finished pellets |
Pellet Crumbler
振動スクリーン
包装機
Storage Silos
Project Implementation
RICHI’s one-stop solution system covers various aspects such as solution design, equipment production, transportation of goods, and after-sales service, providing you with a perfect project in all aspects.
1
プロジェクトの準備
Since the project was launched in July, 2023, our company quickly assembled a professional team to carefully design a complete production plan based on customer needs and site conditions, draw up foundation drawings, steel structure installation drawings and equipment installation drawings, and prepare the necessary equipment and materials, laying the foundation for the smooth progress of the project.
2
設備の据え付けおよび試運転
Six experienced engineers were dispatched to the project site in Uzbekistan to guide the equipment installation. Employing a modular installation method, all equipment was efficiently installed within a tight 90-day installation period, ensuring the production line can operate smoothly.
3
作戦訓練
After installation, our engineers provided comprehensive and systematic training to the client’s seven operators, covering equipment operation, daily maintenance, and safety regulations, enabling them to master the use and management of the equipment.
4
trial production
After providing comprehensive training to the factory workers, trial production of the production line began. Various performance indicators of the production line were tested and optimized to ensure that it met the production standards required by the customer.
After-Sales Support System
We provide a comprehensive after-sales service system to ensure the long-term stable operation of our production lines and create continuous value for our customers.
Comprehensive Equipment Warranty
Comprehensive Equipment Warranty
We offer a 1-year warranty on the core equipment for our projects.
During the warranty period, we will provide free parts replacement and repair services for any equipment failure caused by non-human factors, ensuring your production continuity and minimizing your concerns.
24/7 Online Technical Support
We provide 7×24-hour online technical response support. If you encounter any operational questions or unexpected malfunctions, you can contact our online engineers via a dedicated hotline for immediate, professional remote diagnostics and solution guidance, ensuring that problems are resolved promptly.
Comprehensive Documentation Support
Upon project delivery, we will provide a complete and easy-to-understand set of technical documentation, including: equipment operation and maintenance manual, foundation drawings, steel structure installation drawings, equipment installation drawings, parts list, and catalog of vulnerable parts, to facilitate your daily operation and maintenance.
Systematic Operation Training
During equipment installation and commissioning, our engineers will provide your factory workers with hands-on, systematic training.
The training covers equipment principles, standard operation, daily maintenance, troubleshooting, and safety precautions, ensuring your team can skillfully operate the entire production line.
Preventative Regular Maintenance
Our after-sales service team will conduct regular customer follow-ups to remind you to perform timely equipment maintenance and servicing, assist you in conducting equipment health checks, and ensure that your production line can operate stably for a long time.
Long-Term Partnership Support
After the warranty period expires, RICHI will continue to provide you with lifetime technical support and spare parts supply at prices significantly lower than market rates.
Furthermore, we will continue to monitor your business development and provide optimized solutions based on your needs for capacity expansion or product upgrades.
