Линия по производству наполнителя для кошачьих туалетов
RICHI Machinery boasts a professional R&D and manufacturing team with multiple industry-leading technologies. We provide complete cat litter production line with capacities ranging from 1 T/H to 40 T/H, delivering integrated services from design and manufacturing to installation and technical support.
RICHI Solution: Elevate Materials into Profitable Cat Litter
Are you troubled by any of the following challenges: wanting to enter the cat litter market but unsure how to choose a production line; limited by existing technology that hinders product diversification; struggling with controlling mineral dust or unstable plant fiber forming;or planning an automated smart factory but lacking a proper plan? RICHI Machinery provides a full range of cat litter production line solutions to address these issues.
Cat litter production line is an automated system that transforms raw materials such as bean dregs, plant fibers, or bentonite into high-quality cat litter products through processes including mixing, conditioning, pelleting, drying, cooling, screening, and packaging. The resulting products exhibit strong clumping ability, excellent water absorption, and low dust emission.
If you want to built a cat litter production line, RICHI Machinery offers a one-stop solution. Our cat litter production line can handle various raw materials and produce all types of cat litter, with dust rates below 1% and capacity options from 0.1T/H to 40T/H to suit needs from startups to large-scale production. As a professional manufacturer, RICHI Machinery has provided technical support and services to over 140 countries, earning widespread customer acclaim. Please feel free to contact us, and we will provide you with the highest quality service!
Quality Assurance
Key wear parts in RICHI cat litter production line that are in direct contact with materials are made of high-quality alloy steel. They undergo special processes such as deep carburization and quenching. This endows the parts with exceptional wear resistance and corrosion resistance, extending their service life by over 30%. It significantly reduces downtime and maintenance costs caused by part replacement, thereby ensuring the continuity of your production.
Full Range Adaptability
RICHI cat litter production line can flexibly processes various substrates including minerals, plant fibers, waste cardboard, and silica gel. It can easily produce mainstream cat litter types available on the market, such as bentonite, pulp, wood, tofu, silica gel, and mixed cat litter. A single production line covers all diversified production needs without requiring additional investment in multiple sets of equipment, efficiently adapting to the diverse supply demands of the market.
Customized Design
We provide full-process customized services from “needs analysis to commissioning” for the differentiated production requirements. Whether you intend to produce eco-friendly cat litter or mineral cat litter, we offer tailored solutions covering process design, equipment selection, plant layout, and installation & commissioning. This ensures the production line perfectly matches your raw material characteristics, product positioning, and site conditions, maximizing investment returns.
Application of Cat Litter Production Line
RICHI cat litter production line offers extensive applicability, capable of processing a wide range of raw materials into high-quality cat litter pellets. Suitable materials span multiple categories including minerals, plant fibers, and synthetic compounds, such as bentonite, activated carbon, wood shavings, waste paper pulp, silica gel, bean dregs, straw, and more.
The produced cat litter pellets can meet diverse market demands, being widely applicable for manufacturing clumping, non-clumping, and hybrid litter types. They are compatible with all product categories including mineral-based, plant-based, and silica gel litter, providing comprehensive solutions for household pet care, professional catteries, pet stores, and various segmented market needs.
Bean Dregs
Corp Straws
Palm Fiber
Бентонит
Silica Gel
Wood Shavings
Cat Litter Production Line Process
A complete cat litter production line is an integrated system designed to convert diverse raw materials—such as bentonite, plant fibers, and synthetic silica gel—into uniform, hygienic, and high-performance cat litter pellets.
This is accomplished through a sequenced process that includes raw material cleaning, crushing, drying, conditioning (primarily for mineral materials), pelletizing, cooling, screening, and packaging.
The primary aim is to transform powdery or fibrous materials into a standardized, low-dust, and commercially viable product that excels in clumping, odor control, and absorbency, making it easy to package, transport, and use for pet owners.
Raw material cleaning
01
The newly delivered cat litter raw materials contain various impurities (such as hemp ropes, stones, iron scraps, and sand particles). It is necessary to use cleaning screens and permanent magnet separators to remove these impurities from the raw materials, effectively preventing damage to subsequent equipment including crushers, conveying systems, and pellet mill molds.
Crushing
02
The cleaned raw materials are processed by a hammer mill into fine powder with uniform particle size that meets pelletizing requirements. A consistent raw material particle size ensures a homogeneous internal structure in the final cat litter pellets, guaranteeing excellent water absorption and clumping performance.
Drying
03
The drying process aims to control the moisture content of raw materials between 12% and 18%. A hot-blast stove generates hot air, which is delivered to the drying drum by an induced draft fan. When the drying drum rotates, it continuously lifts the materials, ensuring full contact between the materials and hot air to guarantee the drying effect.
Conditioning
04
The production of bentonite cat litter typically requires conditioning of the mineral raw material. Inside the conditioner, a precise and uniform amount of water is sprayed onto the bentonite powder while being thoroughly mixed.
The bentonite expands significantly upon contact with water, forming a viscous substance that not only facilitates subsequent pellet formation but also optimizes and stabilizes the clumping performance of the cat litter.
Pelletilizing
05
Raw materials enter the pellet machine through the feed hopper and are drawn into the narrow compression area between the rollers and the ring die, where immense mechanical pressure forces raw materials through the die holes. Finally, a cutter trims the extruded material into cylindrical pellets of preset length.
Cooling
06
The newly compressed cat litter pellets are characterized by high temperature, significant moisture content, and soft texture, necessitating a cooling process before storage. These freshly formed pellets are conveyed into a counterflow cooler, where moisture is evaporated to reduce the final water content to 10%-12%.
Screening
07
The cooled pellets then proceed to a vibrating screen, which separates the qualified pellets from the fine powder and broken fragments generated during the production process.
The qualified pellets are transferred to the finished product bin, while the fine powder is returned via a conveyor to the pelletizer for reuse in the pelletizing process. Oversized particles or debris are sent back to the crusher for reprocessing.
Packaging
08
The screened finished pellets are automatically weighed to a preset weight, bagged, and sealed using a fully automatic packaging machine. Depending on the type of packaging bag selected by the customer, the sealing method can be either heat sealing or thread sewing.
Основное оборудование линии по производству наполнителя для кошачьих туалетов
Компания RICHI Machinery, обладающая более чем тридцатилетним опытом в специализированной технической области, предлагает комплексные решения для предприятий, занимающихся производством наполнителей для кошачьих туалетов. Мы специализируемся на поставке комплектных производственных линий ’под ключ», включающих в себя систему предварительной очистки, дробилку, сушилку, кондиционер, кольцевую матрицу для производства наполнителей, охлаждающую машину, сортировочную машину, автоматическую упаковочную машину и импульсно-струйный пылеуловитель. Все оборудование разработано для обеспечения максимальной надежности и окупаемости инвестиций.
Машина предварительной очистки
It effectively removes heavy impurities such as stones, sand, and metal fragments from raw materials through a continuous tumbling and screening action.
The cleaning machine provides clean raw materials for the subsequent granulation process, preventing impurities from affecting the quality of the finished cat litter or damaging the machinery.
Молотковая мельница
It is specifically designed for efficiently grinding various types of raw materials such as wood shavings, crop straws, bentonite, offering superior quality.
Hammers are made from 45# steel, while the hammer tips utilize tungsten carbide material, providing exceptional wear resistance.
Смеситель для кошачьего наполнителя
Mixer can quickly and uniformly mix various powdered raw materials, premixes, and small amounts of added oils and water, achieving a mixing uniformity of up to 97.7%.
It can achieve complete discharge, ensuring a residue rate of ≤0.1% and preventing cross-contamination.
Машина для производства гранулированного кошачьего наполнителя
Powered by a Siemens motor, the cat litter pellet machine ensures thorough material compression.
Critical components such as the ring die, gears, and main shaft are made of 42CrMo material treated with carburizing heat treatment, providing exceptional wear resistance.
Противоточный охладитель гранул
The cooler uses a counter-flow method and prevents the pellets from cracking due to rapid cooling.
An upper distributor spreads the pellets evenly, ensuring an even bed depth for uniform cooling.
Meanwhile, the special octagonal cooling chamber enables complete residue-free discharge of materials.
Ситечко для кошачьего наполнителя
It is typically equipped beneath the cooler, fitted with three screen layers to separate finished pellets, powder, and oversized particles.
RICHI screen adopts a self-balancing vibration method, featuring good screening effect, small volume, and stable operation. The internal streamlined design of the discharge port prevents material deposition and avoids cross-contamination.
Сушилка для кошачьего туалета
The dryer is designed to reduce the moisture content of materials to a stable range of 12%–18%, meeting the requirements for pellet formation.
The dryer is accompanied by a control cabinet that allows real-time monitoring of temperature and drum rotation speed, ensuring simple and reliable operation.
Автоматическая упаковочная машина
It can automatically receive the finished pellets after cooling and screening, and perform accurate metering according to the preset rated weight with an error of ±0.2%.
The sealing device can adopt heat-sealing or sewing methods according to the type of packaging bag selected by the customer.
Импульсный пылеуловитель
This pulse jet dust collector has a dust removal efficiency of up to 98%, effectively capturing fine dust particles.
It employs pulse-jet cleaning technology, ensuring thorough cleaning without damaging the filter bags. The detachable structure of the filter bags and frames facilitates easy maintenance.
RICHI Cat Litter Production Line video
The following is a real-shot video of RICHI cat litter production line. Through the video, you can quickly learn how raw materials (such as bentonite, bean dregs, or plant fibers) are transformed into high-performance cat litter products.
Automated Cat Litter Production Line
The above is an introduction to the complete cat litter production line.
RICHI Cat Litter Production Line flowchart
RICHI can design a customized cat litter production line solution for you based on your specific needs, including raw material type, production scale, and investment budget. Whether you want to produce mineral cat litter or eco-friendly cat litter, or you are a startup small business or a large-scale cat litter manufacturer, we can provide you with the optimal production line solution. Below is a floor plan of a customized small-scale semi-automatic cat litter production line for your reference.
Semi-automatic Cat Litter Pellet Production Line
Type of Feed Produced: Wooden Cat Litter Pellet
Process flow: Crushing system – Pelleting system – Cooling & Screening system – Packaging system
Main equipment used: drop type hammer mill, cyclone, pulse dust collector, cat litter pellet machine, screening equipment, cooling machine, packaging equipment
Global Cases of RICHI cat litter production line
We have compiled numerous successful cases of cat litter production line, covering mainstream categories such as tofu cat litter, mineral cat litter, and plant-based cat litter. Whether you are interested in capacity optimization, low-dust processes, or intelligent control solutions, you can consult us at any time. Our engineering team will provide a detailed plan for your specific project.
Australia 5-6 t/h wood & paper cat litter production line
This project is a customized environmentally friendly cat litter production line built for an Australian client. It utilizes a mixture of renewable resources, including waste wood (logs, wood chips, sawdust), waste newspapers, cardboard boxes, and straw, to produce high-quality wood shavings and paper-based cat litter products.
The entire production line is designed around the efficient processing of complex raw materials and high product standards, integrating processes such as heavy crushing, fine grinding, homogenization and mixing, molding and granulation, cooling & screening, and dust removal.
The project adopts an advanced control system to achieve automated production, ensuring that the products have excellent water absorption, low dust and good agglomeration properties.
- Capacity: 5-6 T/H
- Pellet Size: 3-4.5 mm
- Raw material: logs, wood chips, sawdust,waste newspapers, cardboard boxes, and straw
- Guiding Price: $380,000 USD
Belarus 1-2 T/H Tofu Cat Litter Production Line
This Belarusian 1-2T/H tofu cat litter production line uses processing residues from local vermicelli and starch companies as its core raw material, transforming them into environmentally friendly, highly absorbent tofu cat litter through innovative processes.
The project adopts a semi-automated design, achieving mechanization in key processes while retaining necessary manual operations, thus optimizing the balance between investment costs and production efficiency.
The entire line covers raw material pretreatment, precise formulation, molding, drying, screening, and packaging. The process has been specifically enhanced to address the characteristics of food residues, ensuring that the final product meets the requirements for high-quality cat litter in terms of clumping, odor control, and safety.
- Capacity: 1-2 T/H
- Pellet Size: 2-4 mm
- Raw material:Wheat bran, corn grits, corn gluten meal, wheat middlings
- Guiding Price: $380,000 USD
america 4-5 t/H bentonite cat litter production line
This American client, a bentonite raw material producer, commissioned us to build a large-scale industrial bentonite cat litter production line to expand their industrial chain and increase revenue.
The production line uses the client’s own bentonite as raw material and, through a series of processes, produces clump-forming cat litter that meets high market standards..
The project was specially equipped with a complete set of high-efficiency dust removal systems. These systems efficiently collect dust in stages prone to generating dust, such as raw material crushing, material conveying, and finished product screening, greatly improving the working environment and ensuring the ultra-low dust characteristics of the final cat litter product.
- Capacity: 4-5 T/H
- Pellet Size: 2-4 mm
- Raw material: bentonite, кукурузный крахмал, активированный уголь
- Guiding Price: $360,000 USD
WHY CHOOSE RICHI
Since its establishment in 1995, RICHI Machinery has been deeply engaged in the production and R&D of cat litter pellet making equipment for 30 years, and possesses top-tier technologies in the industry. Our successful footprint spans the globe, with business covering more than 140 countries and regions, serving a large number of diversified customers. Choosing RICHI means choosing time-tested reliability and profound technical heritage.
01
Comprehensive Services
We offer comprehensive support throughout the entire process—from factory planning and equipment installation/commissioning to personnel training—ensuring your project moves efficiently from blueprint to mass production.
02
30 Years Of Rich Experience
With 30 years of dedicated expertise in the feed pelleting sector, we possess core industry patents. Our products and services reach over 140 countries and regions globally, making our experience a reliable asset you can trust.
03
Energy-Saving System
Our system ensures that you receive rapid technical responses.We guarantee that key components are delivered to you in a timely manner, minimizing your downtime and ensuring the continuous, stable, and profitable operation of your production.
04
24/7 Service System
Our service system is built around your needs. Whenever an anomaly occurs on your production line, our engineering team will respond promptly. we ensure prompt technical support to minimize downtime and safeguard your uninterrupted production.
Часто задаваемые вопросы
Thank you for your interest in our cat litter production line! We have compiled common customer questions to help you resolve doubts quickly. If you want to learn more about detailed production capacity, pricing, or customized solutions, please feel free to contact us—our technical experts are ready to provide professional analysis and support at any time. We look forward to cooperating with you to unlock high returns with a customized production line and embark on a new journey in your cat litter business!
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What types of cat litter can your production line produce?
We design a cat litter production line capable of manufacturing various types of cat litter pellets, including tofu litter, pine wood litter, corn litter, mineral litter, paper pulp litter, and silica crystal litter. The line is highly flexible, allowing quick product changes by simply replacing the mold and adjusting process parameters.
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Is it easy to switch between different product types with a cat litter production line?
Absolutely—switching products is straightforward with our modular cat litter production line. Thanks to modular design and an intelligent control system, preset formulas can be recalled via the touchscreen for rapid parameter adjustments.
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Can the cat litter production line handle specific raw materials like bean dregs, wood shavings, or bentonite?
Our solutions are customized to your specific raw materials. During the design phase, engineers optimize core equipment parameters — such as grinding fineness, conditioning temperature, and mold compression ratio — based on material composition, moisture content, and fiber structure to ensure optimal molding.
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What is the yield rate of your cat litter production line?
The pellet formation rate consistently exceeds 95%. A small portion of non-conforming products is automatically recycled and reintroduced into the production process, minimizing material waste and maximizing economic efficiency.
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How is dust managed during production?
We employ an integrated approach to ensure environmental compliance:
1. Pulse dust collectors are installed throughout the line, capturing over 99% of dust generated during production to maintain a clean and hygienic environment.
2. Enclosed structures are implemented at dust-prone points such as crushing, screening, and conveying.
3. The conditioning process is optimized to increase material moisture, reducing dust generation at the source.
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What is the automation level of the cat little production line?
We offer flexible automation configuration solutions. You can choose between semi-automatic and fully automatic cat litter production line setups based on your production scale and investment budget.
In the semi-automatic production line, core processes such as pelletizing, cooling, and screening are automated. Only the raw material feeding and finished product sorting links require manual assistance, making it suitable for small-scale production and significantly reducing your investment costs.
The fully automatic solution integrates an intelligent electronic control system. The entire process—from raw material pretreatment, precise feeding, and pellet formation to cooling, screening, and packaging—can be operated automatically. Operators can monitor and adjust parameters via a remote electronic control cabinet, greatly minimizing manual intervention.
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How many operators are required?
For our most widely used standard-configured automated cat litter production line, only 2–3 operators are needed for smooth operation: one is responsible for operating the electronic control cabinet, monitoring the production process, adjusting equipment parameters in real time to ensure stable operation of the entire line. The other 1–2 personnel handle daily material replenishment, equipment inspections, finished product storage, and other related tasks.
RICHI’s automated cat litter production line balances efficiency and cost-effectiveness, reducing labor input while ensuring smooth production, helping you save labor costs and improve operational efficiency.
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What after-sales service and technical support do you provide? Can you offer on-site installation guidance and operational training?
We offer a comprehensive one-stop service after purchasing our cat litter production line:
- Installation & Commissioning: Engineers are dispatched for on-site guidance to ensure equipment meets operational standards.
- Technical Training: Theoretical and hands-on training for operators, covering startup, maintenance, and troubleshooting.
- Service Guarantee: 1-year warranty on the main machine, lifelong technical support, 24-hour response for issues. Multilingual operation manuals and video tutorials are provided.
- Поставка запасных частей: Maintains stock of common wear-resistant parts to ensure fast delivery and minimize downtime.
