RICHI MACHINERY TURNKEY SERVICE
Founded in 1995, Henan RICHI Machinery Co., Ltd. is a professional manufacturer integrating R&D, manufacturing, engineering design, and installation of complete sets of feed machinery, biomass pellet systems, steel silo systems, and automation control systems. We provide customers with integrated turnkey solutions from needs analysis to equipment installation. After commissioning, we will provide comprehensive support—including operator training, maintenance plans, and 24/7 technical support—to ensure your production continues to operate smoothly for years to come.
30+
Years Of Experience
2000+
Projects
10000+
Equipment Sold
140+
Countries& Regions
RICHI One-Stop Turnkey Project Solution Service Process
RICHI’s “One-Stop Engineering Solution” is a systematic, full-lifecycle service commitment. We are not just an equipment supplier, but a strategic partner to create value with you. The following is a detailed service process for this solution
1
Requirements Analysis
Requirements analysis, as the core opening step of a one-stop engineering solution, is the cornerstone for ensuring that all subsequent engineering actions accurately match the client’s needs. At this stage, the RICHI team will communicate in-depth with the client to understand their raw material characteristics, target production capacity, finished product requirements, site conditions, investment budget, and other relevant information. Based on this, we will conduct rigorous data analysis and feasibility studies to outline the project blueprint.
Solution Design
Solution design is the core transformation link in a one-stop engineering solution from “demand realization” to “technical embodiment.” Our technical team will adhere to the core principles of “maximizing efficiency, optimizing costs, and facilitating operation,” combining customer production needs with advanced industry process experience to tailor the best technical solution for you. This includes determining the process flow diagram, designing the automated control system, selecting and laying out equipment, providing plant planning suggestions, and designing safety and environmental protection solutions. Ultimately, we will deliver a complete, feasible, economical, and forward-looking solution to our customers.
2
3
Equipment Manufacturing
The equipment manufacturing process directly determines the quality, delivery time, and project cost of the final product. All equipment will be manufactured using lean production methods in accordance with the ISO9001 quality management system at RICHI’s advanced modern production base. We will implement full-process quality control over raw materials and suppliers, equipment processing, component and assembly quality, and finished product delivery to ensure that the equipment meets design requirements and usage standards, and possesses excellent durability, stability, and efficiency.
Equipment Installation & Commissioning
Once the equipment arrives at your site, our experienced engineering team will provide on-site supervision and guidance throughout the entire process. The engineering team will direct workers to precisely position and secure the equipment, and to lay and connect pipelines and electrical wiring. After installation, the engineers will conduct full-process integrated commissioning of the production line, simulating actual production conditions and testing the coordination capabilities between various systems. After successful commissioning, small-batch trial production will commence, and specific optimizations will be made to address any issues discovered during the trial run until the production line meets the customer’s actual production needs.
4
5
Personnel Training
To ensure that operators can safely and properly operate the production line, fully utilize equipment efficiency, and guarantee product quality, we will conduct systematic and comprehensive production line operation training. The training content is closely aligned with actual production needs and covers equipment operation training, maintenance guidance, troubleshooting and diagnosis, safe operating procedures, key quality control points, and emergency response procedures.
After-Sales Support
RICHI Machinery is committed to building long-term partnerships with its clients. Even after solution delivery, we provide lifetime after-sales service and technical support. After-sales service includes regular equipment inspection and maintenance, remote technical support, spare parts supply and management, equipment performance optimization, technical upgrades, and customer satisfaction surveys.
6
Core Competitiveness of RICHI Production Line
Traditional Pellet Mill Problems
Traditional pellet mills suffer from high energy consumption, rapid wear, poor material adaptability, and reliance on manual operation, resulting in high production costs and low efficiency.
High power use
A
Poor wear resistance
B
Unstable operation
C
A
High-Efficiency & Energy-Saving
B
Superior Wear Resistance
C
Intelligent & Stable
Advantages
Addressing the above pain points, RICHI, as an industry technology leader, has developed significant core advantages for its pellet mills through a series of technological innovations and optimized designs:
High-Efficiency & Energy-Saving Design
RICHI pellet machines adopt high-efficiency Siemens motors and advanced gear transmission design, with transmission efficiency increased to over 95%, reducing reactive power loss. Equipped with a dual-shaft differential conditioner, they enable raw materials fuller softening, thereby reducing the energy consumption of the main motor for extruding materials.
Superior Wear-Resistant Technology
For vulnerable components of the pellet making machines (such as ring dies and pressure rollers), a systematic optimization was carried out, from material selection to heat treatment processes. Key components were made of high-strength, wear-resistant, and corrosion-resistant high-quality alloy materials (42CrMo/40CrMnTi). Advanced heat treatment technologies like quenching and carburizing are applied to effectively improve the hardness, strength and toughness of components, extending equipment service life and ensuring stable and efficient equipment production.
Ensure Well-Running
Equipped with a PLC intelligent control system, it supports real-time monitoring, remote adjustment of production parameters and data traceability. It also features equipment fault early warning, significantly reducing labor costs and errors caused by manual operations, and ensuring stable pellet quality.
Introduction of RICHI Machinery
Henan RICHI Machinery Co., Ltd. , established in 1995, has been focusing on the research and development and manufacturing of pelleting equipment for 30 years. Currently, the company has successfully built a diversified industrial structure covering feed machinery engineering, biomass pellet engineering, steel silo engineering and industrial automation control systems.
Brief
RICHI Machinery is a professional provider of pelleting engineering and total solutions, aiming to provide customers with comprehensive solutions and turnkey services covering the entire project lifecycle.
Our turnkey solutions offer exceptional versatility, comprehensively covering the animal feed and biomass energy sectors. Whether it’s nutritional feed for livestock, poultry, ruminants, and aquaculture, or specialty pellets such as wood pellets, hay pellets, organic fertilizers, and even cat litter for energy, animal husbandry, and environmental protection, all fall within our expertise.
Our advanced and flexible production lines can efficiently process a wide variety of raw materials, including agricultural residues, forestry by-products, industrial by-products (such as waste paper, tires, and organic waste), and even specialty materials (such as silicone, oils, and mineral raw materials), truly achieving diversified raw material sources and resource utilization. Whatever your needs, you can find the perfect solution at RICHI.
Animal feed or biomass pellet production line turnkey service global provider.
Why Choose RICHI Turnkey Service?
Since its establishment in 1995, Henan RICHI Machinery Co., Ltd. has been deeply involved in the research and development and manufacturing of pelleting equipment. With nearly 30 years of technological accumulation and continuous innovation, RICHI has become a global leader in pelleting solutions. Currently, RICHI’s successful cases cover more than 140 countries and regions around the world, serving more than 2,000 customers. Its business spans feed, biomass energy, organic fertilizer, pet food and related industrial fields. With stable and reliable equipment and a full-service system, it has won the widespread trust of customers around the world.
01
Rich experience in foreign projects
Uzbekistan 10-15T/H Poultry Feed Production Line
In July 2019, a client from Uzbekistan commissioned us to design and build a fully automated poultry feed production line with a capacity of 10-15 tons per hour. The aim was to leverage the abundant local agricultural resources, such as corn and wheat, to meet the demand for high-quality feed from the surrounding chicken farming industry. The advanced production line can simultaneously produce both powder and pellet feed, with pellet diameters ranging from 0.5 to 12 millimeters, meeting the feeding requirements throughout the entire growth stage from chicks to adults. This project, with an investment cost of US$250,000 and a rapid commissioning time of 90 days, created exceptional value for the client.
Canada 2-3T/H Automatic Wood Pellet Production Line
In August 2018, a Canadian biomass fuel producer commissioned us to build a fully automated production line capable of producing 2-3 tons per hour to meet the growing market demand for clean energy. The core task of the line was to efficiently convert sawdust with a moisture content as high as 50% into standardized biomass sawdust pellets with a diameter of 6-12 mm. This required the pelletizing equipment to have strong raw material adaptability and stable pelletizing capabilities. Furthermore, the client’s production workshop was very small, necessitating a customized complete line solution perfectly suited to their limited space. The entire project took 60 days, demonstrating RICHI’s exceptional work efficiency.
02
Full Range of Pellet Engineering Turnkey Equipment
RICHI Machinery not only manufactures high-quality single pellet machine equipment, but also provides you with a complete set of pelletizing equipment covering the entire process from raw material pretreatment to finished product packaging. We will tailor-made production line solutions according to your needs and select the most suitable supporting equipment, easily solving the troubles you encounter in machine selection.
01
Crushing system
The crusher is placed at the front end of the pelleting process to crush the raw materials into powder form, facilitating subsequent mixing and pelleting.
02
Mixing system
After being crushed and proportioned, the various raw materials are fed into a mixer, where they are mixed evenly by high-speed stirring.
03
Pelleting system
Raw materials enter the pelletizing chamber, are extruded by the ring die and pressure rollers to form long strip-shaped pellets, and then cut by the cutter into uniform pellets of consistent length.
04
Cooling system
Coolers are used to cool freshly extruded, high-temperature, high-humidity granules to room temperature and remove surface moisture for easier storage.
05
Packaging system
The finished pellets are precisely weighed and packaged according to a preset weight by a packaging machine. The error is no more than ±2%.
03
Numerous International Certifications & Exclusive Technical Patents
RICHI Machinery boasts a comprehensive portfolio of international certifications, including European CE, German TüV, Swiss SGS, Russian RTN, French BV, and ISO9001 quality management system certification, complemented by a robust international trade system. Additionally, the company holds nearly 20 patents, underscoring its technological strength and compliance with global standards.
RICHI’s Different Types of Pelleting Production Line
RICHI Machinery develops and supplies all kinds of one-stop turnkey solution for animal feed mill plant, biomass pellet plant, fertilizer pellet plant, cat litter plant. Our production line can process all kinds of raw materials such as crop straw, rice husk, palm shell, hay grass ,hops, hemp, sawdust, cotton, animal manure, waste paper, waste tire, bentonite and so on.
Livestock Feed Pellet Production Line
Sawdust Pellet Production Line
Poultry Feed Pellet Production Line
Grass Pellet Production Line
Aquatic Feed Pellet Production Line
Hemp Pellet Production Line
Ruminant Feed Pellet Production Line
Hops Pellet Production Line
Qualification Certification
Inquire for More Turnkey Service Products, Tell Us about Your Situations:
- What Kind of your raw materials? Grain, biomass or organic fertilizer?
- What kind of pellets do you want to produce? Animal feed, grass-containing feed pellets, burning pellets or extruded pellets?
- How much capacity do you want? You can choose 1-100T/H.
- Tell us your budget and plant size.
