5-6T/H Fish Feed Production Line in Russia
With a total investment of $1,300,000 and an efficient commissioning cycle of 90 days, the Russia 5-6T/H Fish Feed Production Line has been built as the first large-scale intelligent cold-water fish feed production line in Russia. By overcoming key technologies such as extrusion processing for high-fat formulas and stable operation in low-temperature environments, the production line meets the demand for professional feed in the local cold-water fish farming industry in Russia and brings considerable economic returns to the customer.
Russia Fish Feed Production Line Overview
With the rapid development of the cold-water fish farming industry in Russia, the demand for high-quality fish feed is growing increasingly. Cold-water fish have strict requirements for the nutritional components and pellet morphology of feed. To meet the urgent market demand for professional and refined fish feed, local enterprises have decided to invest in building an advanced cold-water fish feed production line. The line aims to replace traditional feed with advanced technology and satisfy the precise nutritional needs of cold-water fish farming in alpine regions.
- Project Name: Russia 5-6T/H Cold-Water Fish Feed Production Line
- Production Capacity: 5-6 T/H
- Total Power: 550 kW
- Pellet Size: 0.5-6 mm
- Guided Price: 1,300,000 USD
- Installation Period: 90 Days
- Required Area: 3,700㎡
- Main Equipment: Drum cleaning screen; permanent magnetic cylinder; water-drop type hammer mill; ultra-fine grinder; fish feed extruder; mesh belt dryer; counter-flow cooler; automatic packaging system; conveying equipment; pulse dust collector; vibrating screen
Project Features of Russia 5-6T/H Fish Feed Production Line
The customer is located in the alpine region of Russia, and the feed formula requires high oil content. This places extremely high demands on the production line’s ability to adapt to extreme environments and the performance of the fish feed extruder.
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Adaptability to Extreme Environments
The production line features excellent adaptability to extreme environments and can operate stably at a low temperature of -30℃. To tackle the frigid conditions, core equipment components such as motors and bearings are all equipped with a low-temperature start-up protection system, which can effectively prevent equipment failures caused by low temperatures and ensure the normal operation of the production line. Meanwhile, the workshop adopts an integrated thermal insulation and anti-freezing design, guaranteeing the stable operation of the production line even in low-temperature environments.
High-Fat Formula Processing Technology
Cold-water fish feed requires the addition of fish oil, which places strict requirements on the performance of the feed extruder. The feed extruders produced by RICHI excel in wear resistance and uniform oil addition—they can withstand long-term processing of high-fat raw materials while ensuring that fish oil is evenly mixed into the feed.
In addition, the production line adopts vacuum post-spraying technology, which can effectively protect heat-sensitive nutrients. This technology ensures that the retention rate of these key nutrients in the pellets is ≥95%, fully safeguarding the nutritional value of the cold-water fish feed.
Precise Pellet Size Control
The production line is equipped with a quick die-changing system, which enables flexible adjustment of pellet sizes to meet the different feed particle size requirements of fish species at various growth stages. The finished pellets can cover a variety of specifications, ranging from 0.5mm (for fry feed) to 6mm (for adult fish feed).
Process Flow of Fish Feed Production Line in Russia
The customer is located in the alpine region of Russia, and the feed formula requires high oil content. This places extremely high demands on the production line’s ability to adapt to extreme environments.
- Raw Material Pre-treatment : Drum cleaning screens, permanent magnet cylinders, and iron removers are utilized to eliminate impurities such as stones, string, plastic, metal fragments, and iron filings from the raw materials, ensuring their purity.
- Grinding: The cleaned raw materials are directed, based on their specific characteristics, to a water-drop type hammer mill for initial coarse grinding, followed by further processing in a ultra-fine grinder to achieve the desired fine particle size, preparing them for subsequent mixing and forming.
- Batching and Mixing: Based on the nutritional requirements of different fish species and growth stages, precisely weighed proportions of ground raw materials, vitamins, minerals, and other additives are thoroughly blended in a mixer to ensure uniform distribution of all nutrients.
- Pelleting: The uniformly mixed powder is conveyed to the pellet mill. Here, through screw extrusion and die molding, it is formed into pellet feed of various specifications. The extruder can be flexibly adjusted by changing the die and cutter settings to ensure precise control over the final pellet size.
- Drying and Cooling: The newly extruded pellets are transferred to a mesh-belt dryer, where hot air rapidly reduces the moisture content to meet safe storage standards. The dried feed then enters a counter-flow cooler, which brings the pellets down to ambient temperature, enhancing their hardness and stability.
- Screening and Finished Product Packaging: A screening machine is used to remove off-spec pellets and fines. The qualified final product is directed to the finished product bin and then weighed and packaged using a fully automatic packing scale.
Main Equipment of Russia Fish Feed Production Line
We provide a full range of aqua feed machine covering the entire production process, delivering an integrated system from raw material handling to finished product packaging.
Ultra-Fine Grinder
Feed Mixing Machine
Fish Feed Extruder
Mesh Belt Dryer
Pellet Cooling Machine
Oil Spraying Machine
Packing Machine
Storage Silo
Project Achievements
Since its commissioning, relying on advanced equipment and a scientific process flow, the production line has continuously produced high-quality cold-water fish feed with balanced nutrition and specifications ranging from 0.5mm to 6mm. It not only meets the demand for professional feed in the local cold-water fish farming industry in Russia, improves the breeding efficiency of farmers and the quality of fish, but also brings considerable economic returns to the investors.
