Biomass Pellet Production Line in Indonesia
RICHI has rich experience in turnkey biomass pellet production lines, with many successful projects in Southeast Asia. And our solutions can process a wide range of biomass materials for clean energy, animal bedding, and animal feed production.
Overview of Biomass Pellet Production Line in Indonesia
— Richi Machinery —
1-2 T/H
Capacity（tons/hour）
4-8 mm
Pellet Size（mm）
30 Days
Installation Period（days）
$17,5000
Guide Price（USD）
Brief Introduction
Indonesia is endowed with abundant bamboo and wood resources, which provides unique raw material advantages for the development of the wood chip pellet industry.
This customer keenly seized this market opportunity and planned to invest in building a wood pellet production line to meet the demand for biomass energy in local and surrounding areas.
- Capacity: 1-2 T/H (annual output: 2 t/h × 24 h × 300 days =14,400 tons)
- Pellet Diameter: 4-8 mm
- Raw Materials: bamboo powder, wood chips, sawdust, shavings, and waste wood, etc.
- Customized: Yes
- Automation Degree: semi-automatic
- Product Application: environmental – friendly fuel
RICHI custom Line: From Diverse Waste to Consistent Value
This Indonesian client is a biomass energy enterprise. It has abundant but complex raw material sources. These mainly include bamboo powder, wood chips, wood shavings, palm kernel shells, waste furniture and other discarded wood types.
To address this challenge, our engineers thoroughly analyzed the characteristics of each raw material type—such as fiber structure, density, moisture content and fluidity. Finally, we tailored a versatile biomass pellet production line for the client.
wood chips
wood shavings
sawdust
waste wood
palm shells
coconut shells
Core Equipment for Indonesia Tailored Biomass Pellet Production Line
For Indonesia’s biomass pellet fuel production line project, RICHI delivers end-to-end turnkey services. Backed by solid technical proficiency, we customize and refine biomass fuel processing equipment packages to match each client’s unique needs. Additionally, our biomass pellet machinery boasts superior craftsmanship, energy-saving design and exceptional durability.
01
Pre-processing System
We offer a wood crusher specifically for large-sized, irregular wood materials. It employs high-intensity shearing action to break down raw materials into uniform flakes of 3–5 cm.
02
Crushing System
A high-efficiency hammer mill micro-grinder takes charge of fine grinding pre-crushed wood, sawdust and shavings. Besides, it supports customizable screen mesh.
03
Drying System
The client has selected a large φ1.5m×12m rotary dryer. This unit integrates an intelligent variable frequency speed control system. Accordingly, it automatically adjusts drum speed and hot air flow based on initial moisture content and material properties
04
Pelleting System
We adopt special alloy steel for both the ring die and pressure rollers of this wood pellet mill. As a result, they deliver excellent wear resistance. It is equipped with a forced feeder. Ultimately, it ensures continuous and uniform feeding.
05
Cooling System
Air moves in the opposite direction to pellets. Therefore, it achieves uniform cooling and effectively prevents pellet cracking. In addition, it offers an optional waste heat recovery system.
06
Screening System
The vibrating screen separates qualified pellets from fine powder, dust and oversized fragments. It features a multi-layer screen mesh design. Thus, it ensures precise classification of pellets by size.
07
Packaging System
The client has opted for a belt-feeding model automatic packing machine. It It comes with high-precision sensors and a PLC control system. Hence, it enables accurate weighing, automatic bagging, filling and sewing for multiple specifications ranging from 10 to 50 kg.
08
Dust Removal System
Cyclone separation removes most large-particle dust. Subsequently, the high-efficiency pulse bag filter captures micron-sized fine dust. Overall, the system achieves a dust removal efficiency of ≥99.5%.
Tailored Technical Solutions for Indonesia’s Biomass Pellet Production Line
We have specially developed a biomass pellet production line for Indonesia’s clients. This system integrates the processing capacity for diverse agricultural and forestry waste. Additionally, the production line is equipped with corrosion-resistant components and an intelligent humidity control system. As a result, it can efficiently handle local raw materials such as palm kernel shells, cassava residue, sawdust, and waste wood. Ultimately, this enables the conversion of waste into clean fuel with high calorific value.
Wear-Resistant Crushing System
The hammer blades of the crusher are made of special tungsten carbide. Their hardness and wear resistance are over 10 times that of conventional alloy steel hammer blades.
As a result, they can easily crush high-hardness raw materials such as palm shells and coconut shells.
Anti-Caking Pelleting System
Aiming at the client’s highly abrasive raw materials, we adopt a biomass pellet mill with an extra-large torque ring die. Moreover, core components are made of 42CrMo steel and treated with carburizing heat processing.
For this reason, their wear-resistant lifespan is 3–5 times that of standard materials, thus cutting down the replacement costs of core parts.
Modular & Raw Material Flexible Design
The production line adopts a modular splicing concept. This allows flexible combination of processing sections and easy capacity expansion.
Additionally, clients can quickly adjust pretreatment process parameters according to raw material types and ratios. This enables one-line multi-purpose operation and maximizes return on investment (ROI).
Intelligent Drying System
Based on real-time monitoring data of raw materials’ moisture, the system automatically adjusts drum speed, hot air temperature and air flow. In this way, it achieves flexible drying with precision.
Tropical Climate Adaptability Design
Targeting Indonesia’s high-temperature, high-humidity and salt-laden mist environment, all outdoor equipment and steel structures in high-temperature, high-humidity areas undergo heavy anti-corrosion treatment. This significantly enhances equipment durability in harsh conditions.
Energy Supply System Optimization
We provide an integrated design that uses a palm shell-fired boiler/ hot air furnace as the drying heat source. It helps clients utilize their cheapest self-owned raw materials for production energy supply, reducing energy costs.
Efficient Operational Flow for Indonesia’s Biomass Pellet Fuel Production Line
RICHI’s tailored operational flow for Indonesia’s biomass pellet production line boasts high efficiency, thus minimizing energy consumption and waste. Adapted to local resources, it integrates optimized processes. Ultimately, this line ensures stable high-quality production and cost-effectiveness for our client.
1
Raw Material Pretreatment:
Crush the woody raw materials into wood chips with a length of less than 3cm, and screen out impurities such as stones, iron filings, and metal sheets from them.
2
Crushing:
Put the wood chips with a size of less than 3cm into the grinder and grind them into sawdust of about 3mm, which is convenient for subsequent pelletizing.
3
Drying:
Dry the raw materials through a dryer to control the moisture content of the raw materials at 15%, facilitating the subsequent pelletizing process.
4
Pelletizing:
Convey the powdery raw materials to the biomass pellet mill. Inside the pellet mill, through the interaction between the ring die and the pressure roller, the raw materials are extruded into pellets with a certain shape and size.
5
Cooling and Screening:
Cool the newly pressed high-temperature pellets to room temperature, and at the same time use a screening machine to sift out pellets and powder that do not meet the specifications.
6
Finished Product Packaging:
Use an automatic weighing packer for accurate weighing and packaging of the finished pellets.
Based on your specific biomass raw material characteristics, target production scale, and final product requirements, we will design and build a customized, efficient, and reliable biomass pellet production line for you from scratch.
Whether it’s a wood pellet production line that converts sawdust into high-calorific value wood pellets, a grass pellet production line that processes pasture and alfalfa into animal feed pellets, or a straw pellet production line that transforms various agricultural wastes into clean fuel…, we can ensure that your resources are converted into the most competitive products on the market through scientific process adaptation and core equipment selection.
investment Cost of Biomass pellet Production Line in Indonesia
Amid the global trend of green energy transition and circular economy, biomass pellet fuel is emerging as an investment hotspot in Southeast Asia. Particularly, it is popular in resource-rich Indonesia, thanks to its renewable and low-carbon features. Take RICHI’s customized 1–2 T/H biomass pellet production line for Indonesian clients as an example. The project’s cost structure mainly covers the following aspects. These details can provide accurate references for your investment decisions.
- Production Line Cost:
- The entire turnkey project cost $175,000.
- Energy Consumption
- In actual operation, the daily power consumption is approximately 1,832 kWh (229 kW × 8 h) , and the electricity consumption per ton is approximately 152.7 kWh/t. (The daily output is calculated as 1.5 t/h × 8 h = 12 tons.)
- Required Manpower
- This production line uses semi-automatic control and requires four operators.
- Land Requirement
- This customized biomass fuel pellet production line occupies an area of 20 m*10 m*10 m (Length * Width * Height).
One-Stop Service Process for Indonesia Biomass Pellet Production Line
Rooted in thorough analysis of our client’s requirements and localization priorities, RICHI offers end-to-end turnkey services for biomass pellet production line projects in Indonesia. At the core is a fully customized solution that extends far beyond basic equipment supply. Moreover, every stage—from targeted demand analysis to lifelong after-sales care—is designed to secure lasting competitive edges for you.
Needs Assessment
We conduct in-depth consultations to clarify the client’s specific requirements for raw material processing, production capacity, and product specifications. You can contact us at any time.
Customized Engineering
We design customized process flows and plant layouts. This ensures efficient and stable production of high-quality biomass fuel pellets from various materials on one integrated line.
Specialized Manufacturing
We engineer purpose-built biomass pellet production equipment with adaptations for Indonesia’s tropical climate — incorporating wear-resistant alloys, enhanced moisture-control systems, and modular designs…
On-Site Implementation
Our engineers perform installation and commissioning on site, ensuring the production line reaches its designed operational capacity.
Comprehensive Training
We provide structured training for operational staff, covering equipment maintenance, and emergency response protocols.
Sustained Support
We offer ongoing remote technical support, scheduled maintenance guidance, and guaranteed spare parts supply to ensure long-term operational continuity. (View our YouTube)
